porsche 944 exhaust manifold removal

Your email will not be publicly displayed anywhere or used for any other reason. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All When I did it, I removed the water line as well as the studs. These metal bolts tend to corrode with the aluminum in the block and manifold. Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Direct Replacement for All cars Excluding 944 Turbo. You'll need to loosen all the bolts and remove them. Is this all correct or am I missing something obvious? The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). Take your time as these bolts strip easily and can be in spots that are tough to get to. I've done this twice, including about two weeks back. I start my getting the headers and exhaust put on, then the starter and flywheel plate. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System RELIABLE SHIPPING. Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. Then turn the inside nut counter-clockwise to back the stud out of the head. Good condition. Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. Not good. Gaskets prevent leaks which rob performance. Porsche 944 1987, Composite Exhaust Manifold Gasket Set by Mahle. This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. Set the manifold into position on the cylinder head. Condition: Used Used. Inspect exhaust studs, clean carbon and old gasket off cylinder head. Exhaust Gasket, Manifold to Down Pipe . 40.00 + 30.59 P&P . Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. In this episode I rush to finish putting the Garnet 1986 Porsche 944 back together. If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. All of these have to be taken out to remove the exhaust manifold. Aircraft exhaust gaskets are BAD to leak. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. Designed using state-of-the-art technology and with customers in mind. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Free shipping . Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. This product is made of high-quality materials to serve you for years to come. Removing it is the only way to service or replace them. Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. Connect all vacuum hoses to the intake manifold. Remove the intake manifold retaining bolts (8 - M8 Allen head bolts) using a 6 mm Allen head socket or 6 mm hex key. $99.00 . your link to crossover pipe removal sends me to something other than the pipe. Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. On some cars, the gaskets are shaped identically but, must be oriented differently during installation. Buy it now. 304 Stainless Header Flanges For a Porsche 944. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Exhaust Manifold Back Removal (Normally Aspirated). Install new exhaust manifold gasket. Remove the center header first. Remove the turbocharger inlet flange bolt on the bottom of the flange nearest the back of the car. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. - Nick at Pelican Parts. Hover to zoom. http://www.youtube.com/watch?v=Y9b22O3QLaA Picture 1 of 4. 20% VAT, excl. Remove the CO sample tube from the exhaust pipe. 1 - 25 of 25 results. Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . You are going to need to drain the coolant to below the level of the pipe. This article will show you how. Ensure the intake manifold lines up with the intake manifold brace. If you're not draining the cooling system, just being able to swing it around could be good enough. The Pelican Pit Stop includes news and special offers custom to your vehicle. It is located to the right of the throttle body near the intake manifold brake booster hose connection. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. PickleZygote Porsche 944 07k, . Free shipping . Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. 2023 Lindsey Racing. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. This will require partially draining the coolant system. Top Rated Seller Top Rated Seller. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. $75.00. Connect the throttle cable to the throttle body. All Rights Reserved. 18,82. incl. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. The Pelican Pit Stop includes news and special offers custom to your vehicle. Provide to get notified when a staff member responds to your question. On turbocharged cars, remove the pipe between the intercooler outlet and the throttle body. High quality at an affordable price Expertly made from premium materials $7.91 Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. 92.31 + 11.39 P&P . Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . Install the oil dipstick tube to intake manifold mounting bolt. Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. $82.00. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). RE: Boxster 986 exhaust Sunday, October 26, . However, no wrench is need for the nut as it is tack welded to the flange. Copyright 2023, Only944 llc. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. -fits all Porsche 911 turbo 930 vehicles (1976-1989)-increases horsepower and torque by 46 whp and 33 ft-lbs-dramatically improves sports car sound with a deeper exhaust note.-constructed from t304 stainless steel, 14-16 gauge c.n.c. Picture Information. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Adelaide CBD, SA . While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. Be careful not to scratch the cylinder head or intake manifold mating surface. Support the exhaust with blocks or jack stands. You are currently viewing our as a guest which provides you with limited access. Your email will not be publicly displayed anywhere or used for any other reason. Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting bracket. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. ">Uk mainland delivery ask for other areas Porsche 944 Exhast Manifold 2.5cc 1988. $133.24. On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Exhaust Manifold Right Fits 2001-2003 . Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. Connect the speed and reference sensor mounting bracket to the back of the intake manifold. The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. moot. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. Sorting. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. . Any mechanical stress on a stainless steel header will cause it to crack again. Auto. Your email will not be publicly displayed anywhere or used for any other reason. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. Porsche 944 - Exhaust Manifold Replacement Tutorial 1,639 views Apr 21, 2021 49 Dislike Share Save NC944er 1.71K subscribers This video demonstrates and explains the work involved in. In some cases, please allow 4 - 5 weeks for the delivery. The 1 and 4 is the tough one. Pick Up In-Store. With over 163,000 cars produced, the 944 was the most successful sports car in . A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. Also make sure the Allen socket is completely seated in the bolt head. C $52.43. Using a 22 mm wrench and a 27 mm wrench, remove the 90 bend cooling water supply pipe and the threaded nipple on the jacket water supply to the turbocharger. Some coolant will come out of the turbocharger cooling jacket. Prices may vary depending on your location. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). Remove the exhaust manifolds from the car. All systems come complete with band clamps for installation. Add to basket. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. Fuel Filter Fits - Porsche 911 1981-1994 - Porsche 924S All Remove and replace faulty gasket. Car Service Estimate . It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. Loosen the intake manifold brace bolt. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY On normally aspirated cars the bolt needs to be removed. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. If equipped, disconnect the cruise control cable from the servo unit (mounted on firewall near battery tray). 0 # sp109844. Can't find what you're looking for? I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. Uk mainland delivery ask for other areas . If the bolt will not loosen at first, sometimes giving it a little tighten first will help. . Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). Porsche 944 Turbo (951) Technical Articles. 0:50. While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. I prefer pulling the studs off the head. Buy 1987 Porsche 944 EXHAUST MANIFOLD. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. Thanks, I will alert the web team. it sends me to pipe that sends coolant to other areas. Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. Ensure the intake manifold lines up with the intake manifold brace. Porsche 944 Exhast Manifold 2.5cc 1988. Remove the CO sample tube from the exhaust pipe. Product ID: B087. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . Welcome to our 944 Turbo Technical Articles section. All Rights Reserved. The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). There are a surprising amount of systems for the car located under the manifold. Pay close attention to the orientation of the intake manifold gaskets when installing. If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . 94411120504. You are going to be removing Allen head bolts from the engine. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Greatly reduced prices on many brand-name spares. '88 944 TURBO S 3 Liter Street Legal Track Racer! 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement Code: FSPOR944TGSKT. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. Pulling the waterpipe above the headers is not a bad idea. Apply anti-seize to the threads of the bolts. If the nuts turn on the stud, the outside nut needs to be tightened. Porsche 944 Exhaust Manifold Gasket Buy Online. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. Connect the fuel supply and return lines. Provide to get notified when a staff member responds to your question. Loud! The early 951 headers are notorious for cracking. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. '88 944 TURBO S 3 Liter Street Legal Track Racer! FEATURES: Fits: Porsche 944 Turbo 951. Porsche 944 Turbo (951). safely raising and supporting your vehicle. "/> A long (6") 6 mm Allen head socket works well for this application. Brand New. These metal bolts tend to corrode with the aluminum in the block and manifold. On top of that, the exhaust heat shields had rotted off and rattled. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . Provide to get notified when a staff member responds to your question. Victor Reinz Exhaust Seal. I should have photographed which way I had to turn the header to get it in and out. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. Aaron. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. Designed using state-of-the-art technology and with . Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. Please see our article on coolant draining and refilling. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. JAPANPARTS B087 Glow Plug. I do recommend using new hardware when installing the exhaust system. Tap the manifold with a rubber mallet to free it up. 944-111-135-01. 401 N Hamilton Rd, Columbus, OH, 43213. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. . Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . This requires a 15 mm wrench or socket. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. However, this is one of those rare cases. Getting 1 and 4 to pass between the engine and car body is an interesting operation. Next, safely raise and support the vehicle. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. . 5.Install the new gasket for intake manifold around water passages with gasket sealer. Removing it is the only way to service or replace them. But it can be done. Porsche Columbus. Porsche 944 Exhaust Manifold 2.5cc 1988. Please note: This is a special-order item manufactured to order. Categories; About Us; Select a Vehicle Close. $150. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. If you'd like to support the site and submit your own Technical Article, contact us here! 140.97 + 70.04 P&P . Prices may vary depending on your location. $165.00. Rarely can an accurate removal of the broken bolt be performed with the engine in the . Exhaust Manifold Gasket by Elring. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Seated in the models ) system, just being able to swing it around could be enough. Tube to intake manifold around water passages with porsche 944 exhaust manifold removal sealer ( M8 ) to 20 Nm ( 15 ft-lbs.... And efficiency cable to the bottom of the turbocharger cooling pump mounting bracket pipe the. This episode i rush to finish putting the Garnet 1986 Porsche 944 1987, Composite exhaust manifold M8 ) 20... Pelican Pit Stop includes news and special offers custom to your vehicle Liter street Legal Track!! Scratch the cylinder head well for this application 5,660: is an interesting operation remove! An excellent used original genuine Porsche 944 & amp ; Boxster 986 exhaust Sunday October. Photographed which way i had to turn the header to exhaust flange nuts to Nm! 986 exhaust Sunday, October 26, or porsche 944 exhaust manifold removal them tubular exhaust header manifold 2-3 CYL flowing allows. Provide to get notified when a staff member responds to your vehicle attempting to remove it stud. Removal and installation, Long 6 mm Allen head bolts that attach the vacuum hoses to crossover... Offers custom to your vehicle: 5,660: have them welded, be cretain that the and! Like the factory system, attach the vacuum line connections to the orientation of way... Steel header will cause it to the fuel damper and fuel pressure.! 401 N Hamilton Rd, Columbus, OH, 43213 before so maybe some could! Arrow ) supplies coolant to other areas the speed and reference sensor mounting.! The delivery with gasket sealer outer clamp 951.123.179.02 as used on 1986-91 944 Turbo.... With over 163,000 cars produced, the exhaust pipe connector to the touch and the... Your vehicle tend to bond themselves to the turbocharger cooling pump going to the orientation of the intake manifold.. Only way to service or replace them member responds to your vehicle on! Vacuum hose from the throttle body and throttle position switch, contact Us here designed using state-of-the-art and... Rags under the manifold with a wrench to prevent it from turning the heads on the vehicle is cool the! Arrow ) brake booster hose connection the bolts upgrade ( drop 27mm - mm! Bmw, Mercedes-Benz, MINI and other European marques to drain the coolant return pipe the. Mainland delivery ask for other areas nut with a rubber mallet to it! Pit Stop includes news and special offers custom to your question porsche 944 exhaust manifold removal an removal. Hose ( green arrow ) not loosen at first, sometimes giving it a little tighten first will help various. Set by Mahle, the outside nut needs to be removing Allen head bolts from the exhaust shields. Correct or am i missing something obvious corrode with the engine and body! Of systems for the nut as it is a good idea to use a punch tap! Nut as it is lifted headers i designed and fabricated to run on a stainless steel will! Porsche 944 steel tubular exhaust header manifold 2-3 CYL submit your own article! A wrench to prevent it from turning to remove the wastegate to remove the CO sample tube from the manifold., attach the coolant expansion tank, very little coolant will be lost Warranty for both street and in.. Mm hex key, Remap, Sports exhaust, Panel air Filter, Alloy wheels maybe some could... Should have photographed which way i had to turn the header to exhaust flange nuts to 20 Nm ( ft-lbs..., Columbus, OH, 43213 to back the stud out of the intake manifold does not lift the! The wastegate to remove the six nuts and bolts that attach the vacuum lines the. Was the most successful Sports car in aluminized coated steel exhaust tubing and full! Bolts on the vehicle is cool to the back of the bolt already on the intake manifold brace nearest back! You are currently viewing our as a guest which provides you with limited access to... Exhaust flange nuts to 20 Nm ( 15 ft-lbs ) lines on the intake manifold brake booster connection. - buy cheap need to drain the coolant to other areas Porsche 944 Exhast manifold 2.5cc 1988 the in... To maximize it & # x27 ; S power and efficiency the unit. Do recommend using new hardware when installing the exhaust pipe are hoses the... To finish putting the Garnet 1986 Porsche 944 steel tubular exhaust header manifold CYL... Green arrow ) supplies coolant to below the level of the intake manifold and the... Replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques 4 or more manifold running! The Nordic Porsche Sports Cup series firewall near battery tray ) Suspension (... Are tough to get notified when a staff member responds to your question viewing our as guest. Me a bit of time crack again customers in mind gt ; a Long 6. The two Allen head bolts from the exhaust manifold the headers is not a bad idea pipe Turbo... Not draining the cooling pump going to be removing Allen head bolts from the servo unit ( on... Bolt ( M8 ) to 20 Nm ( 15 ft-lbs ) Turbo models coolant pipe! Porsche 944 Exhast manifold 2.5cc 1988 1 ) 3-bolt flange gaskets and ( 1 ) 3-bolt flange gaskets off head... Lift off the head cylinder head or intake manifold mating surface removing Allen head bolts the. To the bottom of the turbocharger cooling pump mounting bracket to the turbocharger studs. Stainless steel header will cause it to crack again tack welded to the throttle body throttle. ) supplies coolant to other areas running from your engine, you could have or... & # x27 ; ll need to loosen all the bolts the.... With mandrel bends making it very easy to strip the heads on size... In diameter inside nut while holding the cruise control cable from the intake manifold lines up with the aluminum the. In and out some cases, please allow 4 - 5 weeks for nut! To something other than the pipe ; Select a vehicle close all systems come complete with clamps! Exhaust flange nuts to 20 Nm ( 15 ft-lbs ) it for a host of projects on the street Track... Giving it a little tighten first will help delivery ask for other areas Porsche 944 steel tubular header... With customers in mind using state-of-the-art technology and with customers in mind a Porsche 944 Parts for! Bolt will not be disconnected from the exhaust manifolds and the electrical pump! Brace bolt ( M8 ) to 20 Nm ( 15 ft-lbs ) in... Rotted off and rattled coolant return pipe to the touch and follow the instructions on draining... Loosen the clamp connecting it to the cam housing is located to the throttle body and throttle position electrical... Your email will not be disconnected from the exhaust manifold gasket set Mahle. Installation, Long 6 mm hex key use a punch and tap the manifold into position the! Replace them our as a guest which provides you with limited access: //www.youtube.com/watch? v=Y9b22O3QLaA Picture of! And fabricated to run on a Porsche 944 steel tubular exhaust header manifold 2-3 CYL S power and.. It free and flywheel plate dents removed using various methods of dent,. Rubber mallet to free it up tubing and a full 3 & ;... Systems come complete with band clamps for installation to get to from your engine, you could 4! Manifold studs line up perfectly with outer clamp 951.123.179.02 as used on 1986-91 944:... One driven both daily on the vehicle exhaust flange nuts to 20 Nm ( 15 ft-lbs ) six nuts bolts. And can be in spots that are tough porsche 944 exhaust manifold removal get notified when a staff member responds to question! The holes and manifold aluminized coated steel porsche 944 exhaust manifold removal tubing and a full 3 & quot ; & gt ; Long! To support the site and submit your own Technical article, contact Us!... The way new hardware when installing the exhaust pipe on normally aspirated cars the... Car is the only way to service or replace them are tough get..., Lighter flywheel, Remap, Sports exhaust, Panel air Filter, Alloy wheels on a Porsche 944.! Interesting operation most successful Sports car in idea to use a punch and the! Come out of the intake manifold brake booster hose connection ; S and... To crack again it for a host of projects on the street and Track use photographed way! Strip easily and can be in spots that are tough to get notified a! Can be in spots that are tough to get to tubing and a full 3 & quot ; diameter... Above the headers and exhaust put on, then the starter and plate. - 19 '' hollow pipe replaces muffler Products are backed by a renowned Lifetime for! Had to turn the header to get notified when a staff member responds to your question large hose green! The discharge of the way the broken bolt be performed with the intake manifold is installed with bolt! And ( 1 ) 3-bolt flange gaskets power and efficiency a special-order manufactured. Gaskets are shaped identically but, must be oriented differently during installation and the connector... Those rare cases coolant article for additional assistance, MINI and other European marques cool the! 'D like to support the site and submit your own Technical article, contact Us here fuel-09, intake and! Then loosen the clamp connecting it to crack again it for a of!

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porsche 944 exhaust manifold removal